Clear acrylic display cases are among the guidelines on how to show your collectables, models, miniatures or similar items while protecting them from dust. However, among the troubles with acrylic displays is because they often come in standard sizes plus your item might not fit well inside of a standard-sized case. You may solve this concern if you make a custom case that is made to show your item in the most effective way possible.
1.Study the item you wish to display. A display case should be at least 2 inches bigger than the goods in height, width and length. For example, for those who have a model car which is 5 inches long, 3 inches wide and three inches tall, your case should have two side panels that happen to be 7 inches by 5 inches, two side panels that are 5 inches by 5 inches as well as a top panel which is 7 inches by 5 inches. Calculate the dimensions of your case and make a note of the size of all the panels you require. Compensate for the width in the acrylic sheet by having extra width to the very top panel that may be twice the thickness in the acrylic sheet.
2.Reduce your acrylic sheet into panels, employing a table saw with a blade for cutting acrylic, a circular saw, saber saw, jigsaw or a handsaw. Move the sheet steadily with the blade, should you use a table saw. Acrylic sheets come with a protective covering; leave this on when you cut the panels.
3.Sand the edges of the acrylic panels. Get started with a 120-grit sandpaper, then relocate to 220-grit. Finish the sides with a fine, 400-grit sandpaper. Use up to and including 600-grit sandpaper for the very smooth finish. Use wet sanding and rinse the sandpaper often. Buff the sides by using a buffing wheel attachment for any drill, if desired. Peel off the protective coating in case you have finished.
4.Retain the sides from the case together to make 90-degree angles, using angle clamps. Seal the outer seam between your acrylic box, using masking tape.
5.Apply solvent cement over the inner seams from the case. Use cement using a needle-nose applicator, when possible. Glue one-half of the situation at one time since the seams should be horizontal in order to avoid the glue from running out. Wait about 30 minutes for your solvent cement to dry before gluing the other side.
6.Position the top panel in addition to your case and seal the outer seams between this panel and the remainder of the case with masking tape. Turn the entire case over in order that the top panel is on the bottom. Apply solvent cement in to the seams. Wait around for it to dry.
7.Cut a sheet of wood so it is the exact same size as the top of your case. This can be the bottom of the way it is. Be sure that the wood that may be between 1/2 inch and 1 inch thick.
8.Cut four items of trim. As an example, use quarter-round molding, if desired. Ensure that two pieces are the width of your box plus twice the width of the trim itself. Cut one other two pieces the size of the truth plus twice the width of your trim. Miter the sides of each and every piece so they will fit together at 90-degree angles.
9.Glue the items of trim round the edges of the wood that you cut for the base of the way it is, using wood glue. Allow the glue to dry. Sand, then stain or paint the wood. Seal the base with 97dexfpky coat of polyurethane or similar sealer. Give it time to dry. Put the acrylic block over the wooden base.
When your acrylic sheets are 1/8 inch thick, it is possible to score and snap the pieces apart instead of cut all of them with a saw. However, sheets this thin will probably be too flimsy for anything but a very small case.
For extra security, you can even glue the seams externally in the case as soon as the inner seams have dried. Use masking tape again on the inner seams to avoid the glue from running.
Do not apply a lot of solvent cement. The glue will be drawn in between the panels, which means you only need some.
It really is entirely possible that the blade to melt the plastic should you move the acrylic too slowly or too rapidly throughout the table saw.
Be cautious when using power tools. Wear goggles to guard the eyes when cutting, sanding or filing the materials or when working with solvent cement.